sector
Aerospace

High-integrity sand castings for complex aerospace applications, including critical engine components for civil and defence aerospace.

Flying Into the Future With Precision Sand Castings

We use our materials knowledge, prototyping innovation and expertise in sand casting for automotive engines to create the powerful, lightweight and high-precision casting solutions required in aviation engineering.

 

Aluminium sand castings and bespoke alloys allow us to create the lightweight and complex, yet strong metal shapes required for powerful aviation performance. This includes engine components for single and twin-engine aircraft, as well as helicopters.

 

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Predator Drone from above, flying over clouds and dessert
Precision Sand Castings That Solve Aviation Challenges

Leveraging the flexibility of the sand casting process, we create complex geometries in a single shape and in a range of alloys for a variety of aviation applications.

 

Advanced metal casting technologies, such as large-scale 3D additive sand printing, are a core focus, accelerating manufacturing and supporting demanding aerospace production timelines.

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01
Magma Simulation Software

This allows us to prototype properties prior to production, reducing unnecessary weight and overengineering.

02
High-performance Aluminium Alloys

Utilising bespoke alloys and lightweighting through design and process optimisation for increased fuel efficiencies across aviation components.

03
CT scanning and GOM

Our inspection capabilities include CT scanning and GOM measurement to ensure we meet the tight specifications and accreditation demanded by the aviation sector.

FAQs
Everything you need to know
How Do We Apply Our Automotive and Motorsport ICE Expertise to the Aerospace Industry?
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We leverage our experience in internal combustion engine technology from the automotive and motorsport sectors to cast precise, high-integrity, and technically advanced aviation engine components.

How Do Our Alloy Developments Support Aerospace Performance Goals?
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We develop unique alloy chemistries that contribute to lightweighting, helping reduce fuel consumption. These alloys deliver key material properties required to meet the rigorous demands of aerospace applications.

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