LIGHTWEIGHT, INNOVATIVE AEROSPACE SAND CASTINGS.

Grainger & Worrall Develop High-Integrity Sand Castings for Complex Aerospace Applications, Including Critical Engine Components for Civil and Defence Aerospace.

FLYING INTO THE FUTURE WITH PRECISION SAND CASTINGS

We use our materials knowledge, prototyping innovation and expertise in sand casting for automotive engines to create the powerful, lightweight and high-precision casting solutions required in aviation engineering.

Aluminium sand castings and bespoke alloys allow us to create the lightweight and complex, yet strong metal shapes required for powerful aviation performance. This includes engine components for single and twin-engine aircraft, as well as helicopters.

Leveraging the flexibility of the sand casting process, we create complex geometries in a single shape and in a range of alloys for a variety of aviation applications.
Advanced metal casting technologies, such as large-scale 3D additive sand printing, are a core focus, accelerating manufacturing and supporting demanding aerospace production timelines.
We develop unique alloy chemistries, which support lightweighting efforts to reduce fuel consumption and aerodynamic drag, as well as other key material properties demanded for aerospace.

Magma simulation software allows us to prototype properties prior to production, reducing unnecessary weight and overengineering.
We use our automotive and motorsport ICE engine expertise to cast precise, high-integrity, highly technical aviation engine components.
This includes utilising bespoke alloys (High-performance Aluminium alloys) and lightweighting through design and process optimisation for increased fuel efficiencies across aviation components.
Our inspection capabilities include CT scanning and GOM measurement to ensure we meet the tight specifications and accreditation demanded by the aviation sector.

Innovation meets Quality

We’re passionate about innovation and quality, it impacts everything we do. Whether it's innovating with rapid prototyping or driving lightweighting for lighter, more durable F1 engines, we make sure each and every part is fit-for-purpose and meets the quality specifications our customers expect.

We also support the development of aerospace prototypes, helping clients reduce time-to-flight through agile iteration and production-readiness testing. But don't just take our word for it. Check out our accreditations below.

SO, WHAT ARE YOU WAITING FOR...

Want to get a clearer understanding of the sand casting process?

Download our FREE ebook on "The basics of the sand casting process" and get an overview of how battery trays, EDU housings, and other complex shapes can be cast in Aluminium or Ferrous alloys.

GW_Sand Casting Process Map v2T

LIGHTWEIGHT, INNOVATIVE AEROSPACE SAND CASTINGS.

Grainger & Worrall Develop High-Integrity Sand Castings for Complex Aerospace Applications, Including Critical Engine Components for Civil and Defence Aerospace.

FLYING INTO THE FUTURE WITH PRECISION SAND CASTINGS

PRECISION SAND CASTINGS THAT SOLVE AVIATION CHALLENGES

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Innovation meets Quality

SO, WHAT ARE YOU WAITING FOR...

Want to get a clearer understanding of the sand casting process?

Get the free ebook